Most likely you would never do anything like this – buy an expensive suit and leave the measurements untouched. This ideology applies to lithium batteries as well. You will not want to pay for a quality offering and use your product off the rack. Customize the battery you onto meet your application’s specifications and get full value for your money.
However, where do you start? Firstly, look at your battery’s enclosure. It’s seriously important, do much more than just hold everything together. Here’s a short overview of why your lithium batteries enclosure is so critical:
Why Enclosures Matter?
For any applications, your chosen enclosure has serious ramifications. Like, if you’re powering a watercraft, aircraft, or automobile using lithium, your battery’s net weight affects balance. A lightweight enclosure allows for slashing net weight. Enclosures also affect the size. A space-efficient custom battery enclosure allows proper voltage and capacity with smaller volume, devising a highly efficient build.
Enclosures affect an application’s safety profile, as well. To design custom lithium batteries for unique applications, battery makers ensure wiring and relating internal components are aligned safely. Since the battery’s enclosure determines room to work, it affects the maker’s skill to create an optimal solution. Weight, size, and safety are the key. Your battery will serve you better by fine-tuning these 3 elements to your application’s unique needs.
The Advantages Of Custom Battery Enclosure
Custom lithium battery enclosures are comprehensive performance drivers. Specialist battery makers design solutions customized to your exact specifications. By using the right enclosure for your needs, your vendor achieves the optimal performance metrics for your application, in addition, to the rate of charge and discharge. These are valuable characteristics attached to your application’s usage.
Some applications truly excel with custom battery enclosure. Solar and hybrid energy technologies, for example, need maximum storage using minimum space possible, making custom enclosure’s space efficiency gain importance. Military and medical applications, on the other hand, may focus on custom enclosure’s lightweight potential.
In order to acquire an ideal custom-designed lithium enclosure work with a specialist battery supplier willing to take time to analyze, your application’s unique needs and turn a solution around fast. A high-end battery vendor gauges your solution and provides an estimate within a few days. If you’re looking for a lithium battery, ask providers about their process for tailored solutions. If they delay, look elsewhere.
Importance of Enclosure Protection Venting
Battery enclosures are basically sealed metal or plastic shells designed to give battery protection from dust, debris, and moisture, for example, rain, snow, and car-wash sprays. Any one of those elements is likely to damage battery cells and ancillary electronics. Hence, a custom-designed enclosure keeps those possible harmful materials away from the battery. A battery pack for an electric vehicle could have hundreds of cells housed inside many modules.
Apart from keeping contaminants at bay, battery enclosures have to deal with pressure differentials between the enclosure interior and the encompassing atmosphere. The pressure differential could fluctuate drastically during normal vehicle operation because of ambient temperature variations, heat generation in cells, and atmospheric pressure variations. Same as an automobile passenger usually experience “ear-popping” when navigating mountainous terrain, battery enclosures experience similar pressure fluctuation as elevation changes.
Nutshell
Customizing your enclosure is the one and only way to get more value from your new lithium battery. Further, optimize performance and lifespan by ascertaining that every specification is right for your specific application. Don’t look for a working product; instead implement a winning solution. In a nutshell customized enclosures allows for maximizing performance for your specific application. That being so a custom enclosure is right for your lithium battery. Last but not the least; it has been proved that enclosures made from plastic material are more cost-effective than say any metals. Also; plastic enclosures can be customized much easier and tend to last longer than any other material.