If you’re looking for an air-knife system for your hot-dip coating application, you have a few options. Here, you’ll find out how Grainger Air Knife Systems and Sonic air knives work and what you should look for when buying one. Also learn about the benefits of X-Stream(r) Air Blades and X-Stream(r) Air Knife systems. We’ll cover some of the common questions about air knives.
Grainger Air Knives Systems
Grainger Air Knife Systems utilize compressed air to remove excess liquids and dust in industrial applications. These systems produce a curtain-like laminar airflow and are ideal for applications involving printing, part cooling, packaging, conveying, and other tasks. The unique nozzle design of Air Knife Systems uses the Coanda Effect to amplify air up to 40 times as it exits the air intake. This makes them one of the most effective compressed air drying systems.
The Grainger Air Knife System features an X-Stream® Air Blade(R) design that uses 25% less energy to generate a corresponding force. The low noise output of the system allows installation in a variety of tight spaces and is available in 36-inch and 48-inch lengths. The Full-Flow Air Knife is the least expensive style and offers flexibility in positioning. This type of air knife system is also easy to install.
The Nex Flow(r) Air Knife System utilizes compressed air to produce a curtain-like airflow. They designed to replace rows of air nozzles and drilled pipes and is capable of reducing the input pressure by 30 to 90%. The high-efficiency of the system is achieved through its ability to achieve force over a long distance with minimal compressed air. The system is compatible with a variety of compressed air types.
Sonic Air Knives
Air Knife systems consist of a pressurized plenum with continuous slots and holes. Pressurized air exits these slots in a laminar flow pattern. The high-intensity laminar airflow is often the most effective method of removing unwanted substances. These systems are typically stationary in manufacturing applications. Highly qualified personnel assemble the units. They also have several benefits. Unlike other drying methods, Air Knives can significantly reduce energy costs.
Available in a variety of sizes and styles, Sonic air knives dry a variety of objects. They can used to dry cans, bottles, pouches, boxes, and crates. Some models can used as kegs on conveyor lines. They can ordered in diameters ranging from 1” to 6”. Sonic air knives are also available in a stainless steel 300 series. They can also custom-sized to fit specific applications.
Sonic air knives can electropolished stainless steel or plated aluminum. They have precision slot settings, maximum discharge air velocity of 40,000 FPM, and a wide variety of other features. They come with mounting brackets for easy installation and are sanitary. There are HEPA filtration systems and ionizing bars to minimize static buildup. These knives are ideal for cleanrooms and other environments. The best part is that they are extremely easy to use.
Sonic Rotary Air Knives
The Sonic XE Air Knife or Air Nozzle System incorporates a rotary air coupling to deliver air directly to the rotating air knife. This eliminates blower pressure loss and allows for infinitely variable air delivery speeds. The unit’s adjustable rotation speeds allow for multiple passes of a product while ensuring clean, dry air. Available in several sizes, the system can installed in-line, batch, or cabinet washers for maximum flexibility.
In addition to its revolutionary design, the Sonic XE air knife is also known for being the industry’s first tear-drop air knife. With three different inlet configurations, this air knife has multiple uses in manufacturing plants. It is useful in everything from semiconductor manufacturing to soda bottling plants. The Sonic XE air knife is also available in different profile sizes, assorted materials, and dozens of features, making it the standard of the industry.
The air jets use the Coanda effect to pull large volumes of free atmosphere through the blades. The inlet and outlet are ductable for convenient remote positioning. The air jet reverses at well below OSHA dead end pressure requirements. With the use of a Sonic rotary air knife, industrial processes can be performed more efficiently and safely. In addition to blow-off and drying applications, the device also eliminates the risk of burns from compressed air.
In the normal state, a 20 hp 60 Hz 460 V motor runs at 28 A. When the blade is shut off by the air diverter valve, the motor’s amp load drops by 50 percent. In “turn down” mode, the motor’s amp load drops to just seven amps. In “turn-down” mode, the VFD reduces the power consumption by 75%. However, the true operating cost savings are significantly lower.
X-Stream(r) Air Blade(r) Air Knife
The X-Stream(r) Air Blade ™ Air Knife is an extremely efficient compressed air operated device. It is maintenance free and easy to install. Compared to drilled holes, it uses 10% less compressed air while providing equal or superior performance. Moreover, its quiet operation helps reduce noise levels. They designed with the best performance in mind. This innovative device is capable of cutting down air costs by 50% or more.
The X-Stream(r) Air Blade Air Knife is more energy-efficient than its competitor. Its quiet operation reduces noise levels by as much as 25%. And it is 25% more effective than its predecessor. This makes it the ideal choice for intermittent and low-flow applications. Compared to other air-knife systems, the Silent version is more reliable and requires minimal maintenance.
The X-Stream(r) Air Blade is a mid-level weapon. It deals Wind-elemental damage and increases attack power by 30%. This weapon can purchased in Moore for 6,800 gil. It can also stolen from Moss Fungus. It is not appropriate for White Mage. The X-Stream(r) Air Blade(r) Air Knife is a powerful piece of equipment, capable of killing any enemy in melee range.
In addition to its high-speed air-knife process, the X-Stream(r) Air Blade (r) can used to produce PSCs in the air environment. The air knife is able to protect the precursor solution from both oxygen and water molecules, allowing efficient perovskite film formation. The unique in situ TR UV-vis spectrometry technique enables researchers to follow the formation process of perovskite films using a laminar flow.
Sonic Inline HEPA Filter
Designed for food, beverage, and dairy processing, the Sonic Air Knife is a convenient way to ensure raw product safety. This filter eliminates the need for a second air filter, ensuring your filtration system is working at its peak. It can easily installed to any existing air knife. It is compatible with NEMA & IEC motors and features a wide range of enclosures for maximum noise reduction. The included HEPA or ULPA filter ensures clean air, while a 360-degree blow-off feature helps you achieve the desired results.
The patented Coanda effect is a key feature of air jets. A small amount of compressed air is throttled up by an internal ring nozzle to ultra-sonic speeds, drawing huge volumes of free atmosphere through the jet. It can also be configured to be remotely positioned. Moreover, if you want to avoid dusting products, it is possible to upgrade the standard blower-powered air knife system to become sanitary by adding an inline HEPA filter. This filter will remove contaminants as small as 0.3 microns. Additionally, it is highly recommended to use stainless-steel air knives to reduce food contact.
In conclusion, the Sonic Air Knife Tunnel offers a variety of configurations, including a flexible nozzle that directs high-velocity air to specific locations. Enclosures for the Sonic Air Knife System made of polypropylene or stainless steel. The comb-type Air Knives are specifically designed for bottle and can drying and are also equipped with optional Sonic Ionizer Bar. If you need a more specialized product, you can consider a customized unit that features an optional Sonic Inline HEPA Filter.